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Sieving is probably the most frequently used and abused method of analysis because the equipment, analytical procedure, and basic concepts are deceptively simple. In sieving, the particles are presented to equal-size apertures that constitute a series of go-no-go gauges. Sieve analysis implies three major difficulties: (1) with woven-wire sieves, the weaving process produces three-dimensional apertures with considerable tolerances, particularly for fine-woven mesh; (2) the mesh is easily damaged in use; (3) the particles must be efficiently presented to the sieve apertures.
Sieves are often referred to their mesh size, which is a number of wires per linear unit. Electroformed sieves with square or round apertures and tolerances of ±2µm, are also available [ISO 3310 Test sieves - Technical requirements and testing 2000/2004: Part 1: Test sieves of metal wire cloth; 1999 Part 2: Test sieves of perforated metal plate; 1990 Part 3: Test sieves of electroformed sheets].
For coarse separation, dry sieving is used, but other procedures are necessary for finer and more cohesive powders. The most aggressive agitation is performed with Pascal Inclyno and Tyler Ro-tap sieves which combine gyratory and jolting movement, although a simple vibratory agitation may be suitable in many cases. With Air-Jet sieves, a rotating jet below the sieving surface cleans the apertures and helps the passage of fines through the apertures. The sonic sifter combines two actions, a vertical oscillating column of air, and a repetitive mechanical pulse. Wet sieving is frequently used with cohesive powders.